How Does a CNC Broaching Auto Bender Enhance Manufacturing Precision
2025-11-26
In the competitive world of metal fabrication, achieving unparalleled precision is not just a goal—it's a requirement. The ADEWO CNC Broaching Auto Bender is engineered to meet this demand head-on, transforming complex bending tasks into seamless, highly accurate operations. By integrating advanced computer numerical control with a proprietary broaching process, ADEWO guarantees consistent, repeatable results that manual machines simply cannot match.
Key Features and Technical Specifications of the ADEWO CNC Broaching Auto Bender
The core strength of our system lies in its detailed engineering and robust construction. Here are the parameters that set it apart:
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Control System: A high-precision CNC controller with a user-friendly touchscreen interface for programming complex bend sequences.
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Positioning Accuracy: Achieves exceptional repeatability of ±0.1 degrees on bend angles and ±0.05mm on linear axes.
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Broaching Force: A powerful servo-driven system provides up to 30 tons of consistent force, ensuring clean, deformation-free bends on even the toughest materials.
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Compatibility: Designed to work with a wide range of materials, including stainless steel, aluminum alloys, and titanium.
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Automation Ready: Features integrated ports for automatic material feeders and robotic part unloaders, facilitating a complete lights-out manufacturing cell.
The following table summarizes its critical capabilities:
| Parameter | Specification | Benefit |
|---|---|---|
| Max Bending Speed | 120 bends per minute | Drastically increases production throughput |
| Bending Accuracy | ±0.1 degrees | Eliminates rework and ensures part conformity |
| Material Hardness | Up to 45 HRC | Handles high-strength materials with ease |
| Tool Change Time | < 30 seconds | Reduces downtime and improves operational efficiency |
Broaching Auto Bender FAQ
What materials can the ADEWO Broaching Auto Bender process?
The ADEWO Broaching Auto Bender is highly versatile and can process a wide spectrum of materials, from common carbon steels and aluminum to more challenging alloys like titanium and inconel, making it ideal for aerospace, automotive, and medical industries.
How does the broaching technique improve bend quality compared to traditional methods?
The broaching action pre-stresses the material along a precise path before the bend is fully formed. This controlled process minimizes springback and eliminates surface marks or deformation, resulting in a higher quality finish and more geometrically accurate parts than traditional push-through or rotary benders.
Is the ADEWO CNC system difficult to learn and operate?
Not at all. ADEWO has developed its CNC software with operator efficiency in mind. The intuitive graphical interface allows for quick programming of complex parts, and our comprehensive training ensures your team can leverage the full potential of the Broaching Auto Bender from day one.
The integration of a CNC Broaching Auto Bender is a strategic investment in your factory's future, directly impacting quality, efficiency, and profitability. ADEWO stands as your trusted partner in this advancement, providing the technology and support to elevate your manufacturing capabilities.
Contact us today to schedule a live demo and see how the ADEWO Broaching Auto Bender can provide the precision solution your production line needs.