What is the Production Capacity of a Modern Single Wall Corrugated Pipe Machine
2025-12-29
Understanding the production capacity of a modern Single Wall Corrugated Pipe Machine is crucial for manufacturers planning their output, efficiency, and return on investment. At Comrise, we specialize in engineering high-performance extrusion solutions, and a machine's capacity is a key metric that defines its capability. It's not just about speed; it's about the consistent, high-quality output of durable corrugated pipes used in drainage, electrical conduits, and various industrial applications.
The capacity of a Single Wall Corrugated Pipe Machine is typically measured in kilograms per hour (kg/h) or meters per minute (m/min), and it depends on a sophisticated interplay of factors:
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Pipe Dimensions: Larger diameter pipes naturally require more material and time.
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Material Type: Common plastics like PP, HDPE, and PVC have different flow and cooling characteristics.
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Machine Configuration: This includes the extruder size, screw design, corrugator molds, and cooling system efficiency.
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Automation Level: Modern machines with integrated haul-offs, cutters, and coiling systems minimize downtime.
For a clear perspective, here is a general capacity table for a Comrise-class machine:
| Pipe Diameter Range | Typical Output Capacity | Key Influencing Factor |
|---|---|---|
| Small (16mm - 50mm) | 80 - 150 kg/h | High corrugation cycle speed |
| Medium (50mm - 110mm) | 150 - 300 kg/h | Extruder throughput and cooling |
| Large (110mm - 200mm+) | 300 - 600+ kg/h | Torque, stability, and vacuum calibration |
Single Wall Corrugated Machine FAQ
Q: What is the main advantage of a single-wall over a double-wall corrugated pipe machine?
A: The primary advantage is cost-effectiveness for applications requiring flexibility and crush resistance, but not stringent hydraulic pressure ratings. Single Wall Corrugated Pipe Machines have a simpler tooling and process design, leading to lower initial investment, faster production cycles, and reduced material usage for suitable applications like non-pressurized drainage and conduit systems.
Q: How does the screw design impact the machine's production capacity?
A: The screw is the heart of the extruder. A properly designed screw for the specific polymer ensures optimal melting, mixing, and pumping pressure. An inefficient screw can cause material degradation, unstable melt flow, and output fluctuations, directly capping the machine's maximum reliable capacity and affecting product quality.
Q: Can the production capacity be upgraded on an existing machine?
A: To a certain extent, yes. With a Comrise machine, potential upgrades might include installing a high-torque gearbox, optimizing the screw and barrel for higher throughput, or adding enhanced cooling systems. However, fundamental mechanical limits like corrugator size and frame stability determine the ultimate ceiling. A consultation with our engineers is essential to evaluate feasible upgrade paths.
Choosing the right machine with the optimal capacity balance is vital for your profitability. At Comrise, we don't just sell machines; we provide tailored production solutions. Our experts analyze your target product specifications, material, and output goals to recommend the perfect Single Wall Corrugated Pipe Machine configuration for your needs.
Ready to unlock your production potential? Contact us today for a detailed capacity assessment and a quote tailored to your specific requirements.