Why Should You Invest in a Brushed Rotor Production Unit for Your Manufacturing Line?
2025-08-20
In today's rapidly evolving industrial environment, efficiency, precision, and reliability are no longer optional—they are essential. As manufacturers seek advanced solutions to enhance production output while reducing downtime, the Brushed Rotor Production Unit has emerged as a vital component in modern electric motor manufacturing. At Suzhou Shuairui Automation Equipment Co., Ltd., we specialize in delivering high-performance, reliable production units tailored to meet your exact operational requirements.
The Brushed Rotor Production Unit plays a pivotal role in motor assembly lines, ensuring consistent quality, high precision, and maximum throughput. Our team of engineers has designed these units to optimize production processes, reduce manual labor, and maintain tight tolerances across every rotor produced.
Key Parameters and Features of Our Brushed Rotor Production Unit
To help you understand the capabilities of our production unit, below is a detailed overview of its technical specifications and operational features:
| Parameter | Specification |
|---|---|
| Model | SR-BRPU-3000 |
| Production Capacity | Up to 600 rotors/hour |
| Rotor Diameter Range | 20mm – 120mm |
| Stator Compatibility | 15mm – 110mm |
| Power Supply | 380V / 50Hz / 3 Phase |
| Control System | PLC + Touchscreen HMI |
| Accuracy | ±0.02mm |
| Noise Level | <65 dB |
| Automation Level | Fully automated with optional semi-auto mode |
| Footprint | 4m x 2m x 2.2m |
Why Our Brushed Rotor Production Unit Stands Out
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Enhanced Efficiency: By automating critical processes, our units significantly reduce production cycle times.
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Consistent Quality: With precision sensors and inspection mechanisms, every rotor meets stringent quality standards.
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Cost Reduction: Reduced labor requirements and minimized material waste result in tangible cost savings.
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User-Friendly Interface: Operators can easily monitor and adjust production parameters using a touch-based HMI system.
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Scalable Production: Suitable for small-batch production or high-volume industrial lines.
Applications of Brushed Rotor Production Unit
The Brushed Rotor Production Unit is widely used in multiple industries, including:
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Automotive: Electric motors for hybrid and conventional vehicles
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Household Appliances: Motors for vacuum cleaners, washing machines, and fans
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Industrial Equipment: Motors for pumps, compressors, and conveyor systems
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Power Tools: Drills, grinders, and saws
This versatility makes it a crucial investment for manufacturers seeking to expand production while ensuring superior product quality.
Brushed Rotor Production Unit FAQ
Q1: What is the production capacity of the Brushed Rotor Production Unit?
A1: The unit can produce up to 600 rotors per hour, depending on rotor size and complexity. Its high-speed operation ensures consistent throughput without compromising quality.
Q2: How precise is the rotor assembly process?
A2: The production unit maintains a tolerance of ±0.02mm for rotor assembly. Precision sensors monitor alignment and balance, ensuring each rotor meets industrial quality standards.
Q3: Is the Brushed Rotor Production Unit easy to operate for new staff?
A3: Yes. The unit comes equipped with a PLC-controlled touchscreen HMI, making operation intuitive. Operators can monitor production, adjust parameters, and run diagnostic checks without prior specialized training.
Why Suzhou Shuairui Automation Equipment Co., Ltd. is Your Ideal Partner
When choosing a Brushed Rotor Production Unit, quality, reliability, and support are critical. Suzhou Shuairui Automation Equipment Co., Ltd. combines decades of experience with cutting-edge technology to deliver units that exceed industry standards. Our commitment to innovation, attention to detail, and client-focused solutions ensure that your manufacturing line achieves peak efficiency with minimal downtime.
For inquiries about our Brushed Rotor Production Unit, customization options, or technical support, please contact Suzhou Shuairui Automation Equipment Co., Ltd.. Our experts are ready to provide detailed solutions to optimize your production line and maximize your return on investment.